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After WPS, Ross Goes Shopping

By Brent Felgner -- Home Textiles Today, 7/25/2005

New York —About a week after ceding the auction and court decision for WestPoint Stevens to investor Carl Icahn, Wilbur Ross and his wife went shopping. They bought a new comforter, some cocktail napkins and searched for a few other textiles deals, which happened to include a number of joint business ventures.

They were in Hanoi on a 12-day trip across Vietnam, China and Hong Kong, and Ross was exhibiting newfound interest in the small, still reconstructing nation of 82 million — a mere fraction the size of China.

“I think it's where China was 20 years ago,” Ross said last week in an interview, just a couple of days after his return.

Wages are about half those of China, Ross noted, the people have good work habits and dexterity — many of the same characteristics that led him to find China so appealing years ago. The government is not quite as progressive yet, but the country imports about 70 percent of its textiles products — there's little in the way of indigenous textiles manufacturing.

That's why he was invited to begin joint venture talks with Vinatex, the government-owned textiles company, a $1 billion garment producer seeking to expand its operations beyond apparel.

While in Asia, Ross also led the groundbreaking of a $100 million denim plant in Jiaxing, a suburb of Shanghai, where he's co-venturing with retail investor Silas Chou.

It's likely this trip would have also served as a fact-finding venture for WestPoint, had he succeeded in acquiring the bankrupt mill. Instead, many of his efforts were on behalf of his International Textiles Group, the surviving combination of Burlington and Cone Mills. And despite his continuing interest in Asia, he's still also shopping textiles in the States, but wouldn't identify any likely candidates, other than the current moves he's making for Collins & Aikman.

“The opportunities are found in getting as far out in front of the trends as possible,” Ross explained back in his office. “The opportunities are in Vietnam — not instead of China, but in addition to. Our general strategy is every place where people are going to be making finished products out of textiles, we think we should be making textiles. We don't think our task in life is to tell our customers where they ought to source. We think our task in life is to be where they wish to source — to try to become the first truly global and enlarged textile company.

“Globalization is here to stay. It may very well become the driving economic force over the next 20 to 30 years,” he opined.

Across his steel and coal holdings, then telecom and now textiles, globalization is the Ross mantra. And in his embrace of the strategy, he's built an empire and made a fortune across a spectrum of fading American industries and companies many have left for dead. Ross sees opportunity there. And while often it's not a pretty sight in the early go — most of his prizes derive from bankruptcies and result in companies that are mere shadows of their former lives — he's also often credited with resurrecting the nearly dead into functional and profit-making entities once again. To him, at least, the global strategy is a no-brainer.

“Our idea is to not just do the sourcing but to be a principal because I don't believe the sourcing model is a sustainable model,” he said. “I think the textiles industry is going to devolve into a much smaller number of very large companies. I think the logical corollary of globalization is a concentration of industry, but on a cross-border basis.”

And if you are in a commodity-type business — and large segments of the home textiles business are commodity-driven — it's imperative to be a lowcost producer, he said.

National borders simply don't matter in the global business world — except insofar as governments get in the way, Ross said. Simple economics drive economically sound business decisions. That's how he's structured ITG, shedding most of its North American hard assets, with the exception of some limited production he believes needs to be sustained here, all while building up its foreign presence as an owner of offshore manufacturing.

The pitch to customers: You want to be global; we're already there. We're well capitalized and we're going to be around. It's simply intelligent to give us your business, rather than fighting old suppliers still resisting the global imperative.

“To some degree that resonates,” Ross said. “They won't give you a nickel more a yard but our customer universe likes the idea that we're trying to be responsive to their needs.”

To be sure, Ross acknowledges — and to some degree shares — the concerns that the United States is becoming a nation that no longer makes anything. Manufacturing jobs are the highest paying in the middle class and as they are lost, serious questions need to be asked about the sustainability of the American standard of living.

But he also has his cures for those ills, not by closing our borders, but by addressing what he sees as the core issues affecting U.S. competitiveness: a value-added tax that's rebated on exports, national funding of health care (taking it out of the private sector), and an end to defined benefit pension plans, replacing them with defined contributions.

“I think instead of China bashing, the people in the Congress should be saying what the factors are that are making us uncompetitive and how do we deal with them,” he argued.

The old systems worked perfectly, as long as the sales focus remained within U.S. shores. Drawing on his steel industry experience, Ross said, “As long as U.S. Steel and Bethlehem Steel had the same labor agreement, it didn't matter. It didn't matter if wages went up; the guy you're competing against has the same contract that you have.

“Now that you're in the world of globalization, it's a different thing … Now you've got to worry about your cost structure relative to Shanghai, relative to Guangdong, relative to Ho Chi Minh City.”

Policy makers are failing to understand those fundamental issues, Ross complained. At least they're not dealing with it. And he worried aloud about later generations.

“I don't believe that an economy that's based on flipping hamburgers, trading stocks and suing each other … can sustain a high standard of living,” he said.

 

Bankruptcy Was Best for WPS

New York—WestPoint Stevens didn't need to go bankrupt, said Wilbur Ross, but in the end the breathing room offered by the two-year-long Chapter 11 has probably given the company its last best hope.

“The WestPoint story is astonishing in that Holcomb Green borrowed, what?, $1.5 billion and put it all into the United States of America,” Ross said. “If he had taken half of that — a third of that — and put it somewhere else, they probably never would have gone bankrupt.”

That said, bankruptcy offers a combination of breathing room and an opportunity to break free of weighty capital structures that belong to another era, he explained.

“The textiles industry is a very capital-intensive business, and if a guy has a highly leveraged capital structure and his balance sheet (is buried under) bricks and mortar in the U.S., he's kind of a prisoner,” Ross said. “So one of the things that Chapter 11 does is release you from that prison. If it changes hands at a low enough value, then you're not hostage to brick and mortar, and you're certainly not hostage to the debt.”

He also decried the lack of movement leading up to the elimination of trade quotas — a 10-year process that everyone in the industry knew about and that proceeded on schedule. But most reacted with too little, too late. “The mills were stuck in a time warp,” Ross said. He cited Burlington and Cone Mills, which had a combined pre-bankruptcy debt of $1.5 billion. ITG, the successor company for the combined operations, has a total of $50 million in debt, $25 million less than the two companies' interest payments.

But in bankruptcy, Ross saw WestPoint's core value in its broad retail shelf-space allocations, some brands with traction and a slew of worthwhile licenses. “The negative parts are obviously what we've already described: They had this huge investment in bricks and mortar in (what is mostly) the wrong part of the world,” Ross said.

His plan would have involved keeping some limited production within the United States, while becoming a principal in overseas production.

“I think it's appealing to the retailer (for the U.S. mill) to have commonality of ownership (overseas) — for someone to take responsibility for delivery and for quality,” he said.

That's the model he's used for ITG, and so far it's been working fine, although Ross acknowledged he doesn't yet know how sustainable the effort can be. It's critical, he said, to be the low-cost producer as long as there are any domestic assets.

The current WestPoint plan, according to CEO M.L. “Chip” Fontenot, also keeps some U.S. production, but instead of owning foreign manufacturing, WestPoint will expand its sourcing operations and potentially seek joint ventures. It's unclear whether Carl Icahn, the investor who outbid Ross for the mill, will change that plan.

Ross is clearly skeptical about the sourcing option.

“If you're just going to source, then why won't your (retail) customers source around you?” he asked, adding, “Anyone who thinks you can hide from the retailer where you are making the stuff is foolish.”

Ross said he has no idea what Icahn will do with the mill as it emerges from bankruptcy, with $150 million in cash. But he agrees it will require substantially more cash than that to establish new roots overseas while going after new business. The company will need to move quickly to improve its operating performance, including its nearly flat margins running between 2 and 4 percent, according to recent operating reports, he said.

Ross said he was approached by a group of hedge funds to come into the WestPoint deal and his only involvement would have been to put new money into the mill. He didn't own any debt — a common prerequisite to many other deals he's been involved with.

“We work a lot with the hedge funds. They're very good at sourcing paper and they have huge capital, and they're generally willing to work for a lower rate of return than we are,” Ross explained. “So, they literally can afford to pay a lot more for paper than we could. But usually their intention is just to trade it out; ours is different in that we intend to live with the thing and take responsibility for it.”

Icahn was in an inherently different position because of his ownership of first- and second-tier debt. As a result, Ross points out, his equation was better during the sale price since some of the payout to creditors came back around to him.

“The only difference was we had a strategic reason for doing it and, as far as I know, he didn't have a strategic reason,” he said.

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