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China Companies Ponder Safeguards

By Staff -- Home Textiles Today, 9/12/2005

Shanghai —It's been more than eight months since the last quotas were dropped from home textiles products, and export-oriented manufacturers in China have one particularly pressing concern: the prospect of quota reinstatement.

At the recent Intertextil Shanghai trade show here, it was a rare exhibitor who did not ask how likely U.S.-imposed safeguards appeared from the American point of view. Europe already slammed the door on rising levels of textiles imports from China in early summer, and $500 million worth of barred goods stood backed up in the ports by mid-August.

“The European decision has definitely had a great negative impact on the home textiles business in China,” said Lu Wei Zu, general manager of Nantong Bermo Home Textiles.

The company's primary fabric customer is Europe, although it also exports some bedspreads to the United States and produces bedding sets for the domestic Chinese market. “We had a (European) customer that had placed large orders, but now we cannot fulfill it,” he said.

In addition to worrying about potential U.S. caps, manufacturers already expanding their business in the market primarily said they are working OEM — or as factories for hire — for American suppliers that furnish their own designs and specifications.

It is a position several said they felt more comfortable with than taking on retailers as clients.

“We don't have any plans to do direct business with retailers,” said Steven Liang, assistant general manager with Yeken, which produces sheets, bed ensembles and decorative fabrics.

“We'd rather help our customers grow their own business in the U.S. The more customers, the better.”

Still, with several leading retailers ramping up internal product development, their overseas buying offices increasingly pressure manufacturers to jettison their U.S. alliances in favor of a direct deal.

Bedding manufacturer Shanghai Worldbest Hometex has been subjected to such overtures, according to Zhi Ming-Qu, chairman of the board and general manager. The company has a standing — and signed — agreement to supply the United States exclusively through Springs Industries and would prefer to do business that way, he said.

So what does Worldbest do when retailers coming calling?

Zhi smiled. “We show them the contract.”

The spectre of Springs as a partner looms large for many manufacturers that have expanded their capacity, perhaps because the American mill bought a sourcing operation in the country five years ago. Several manufacturers interviewed by HTT mentioned Springs as a company with which they would like to expand their business, or land business.

By mid-2006, Yueda Hometex R&D will have finished building a completely vertical home textiles mill from scratch in the span of less than 18 months. The operation had offered to lease Springs its entire capacity, said Chen Rong, general manager. Springs passed, but Yueda is still hopeful of landing a big fish.

“We especially want one big strategic partner,” Chen said. “If you get small companies, they have an order today but tomorrow they don't.”

Several manufacturers that foresee dealing directly with U.S. buyers to be inevitable noted that the market is still a relative unknown and it will take time to grasp.

“We need to gain in proficiency and market understanding, said Tian Kun Jin, general manager, Yashiju Fabric Products, which supplies silk fabric and upholstery fabrics to the States through U.S. manufacturer buying offices in China.

“I need some veterans in foreign trade, and one who understands foreign intellectual property rights,” he added. “It is also very necessary to recruit design talent to address the U.S. market.”

 

China Companies Look to Expand

• Multi-Glory International Feather Company has grown its U.S. business from less than 10 percent of exports last year to 50 percent this year, mainly in utility comforters, mattress pads and fashion bedding. The manufacturer is now boosting its comforter capacity and later this year will begin work on a new filling and sewing plant.

• Jasmine, Multi-Glory's export-oriented kitchen and table linens division, first dipped a toe into the U.S. market last year. This year, the States account for 50 percent of its business. Next January, it will for the first time show from its own booth at Heimtextil.

• Shanghai Worldbest Hometex Group, which partners exclusively with Springs Industries for the U.S. market, now ranks second among China's top 100 exporting companies with $200 million in U.S.-bound volume, according to the country's commerce ministry. Over the past three years, Shanghai Worldbest has invested $70 million in equipment and construction, and by next month will extend its top-of-the-line thread counts to 500-count and 600-count constructions. The company plans to expand into shower curtains early next year.

• Hong Kong-based A Fontane, a manufacturer of fashion bedding as well as foam pillows and filled utility bedding, has formed a joint venture with Tokyo trading house Sojitz to create Euro-America Home Textile Industrial Co. Ltd. The export-oriented venture last month opened a printing facility that can produce 5 million meters of fabric per month. The printing, dyeing and finishing plant plans to eventually add cut-and-sew.

• Yueda Hometex R&D is the latest venture by conglomerate Yueda Group, which owns 50 percent of Carrefour's retail operations in China. Last month, it opened a 150,000-spindle spinning plant. Its 11-month-old sewing factory will expand to 500 machines by year-end. Also coming on line by January will be a dyeing and finishing facility. The venture will round out its development when a weaving plant comes on line in mid-2006.

• Upholstery fabric manufacturer Hightex has launched a sister company to produce fashion bedding, curtains and lighter cut and sew fabrics. Hualong Textiles, the new venture, will operate 2,000 sewing machines by the end of this year and a printing and dyeing factory by the end of 2006. The majority of its production will target the U.S. market.

• Apparel maker Soho launched into the home textiles market six months ago with better-to-best decorative pillows, coverlets and throws. The U.S. market now accounts for 30 percent of total sales and Europe 50 percent.

• High-end fabric manufacturer Babei is working to develop a new finishing treatment that will make silk machine-washable as well as a flame-retardant finish for the top-line contract market. The company exports its fabrics to suppliers in Europe, the United States, Japan and Korea. Babie also produces one of China's premiere tie brands.

• Luolai — a bedding manufacturer that operates 700 of its own branded stores in China (some of them franchised shops) — is still researching the U.S. market with an eye to a manufacturing partnership with a U.S. supplier. It's currently in the process of an Initial Public Offering. The company's annual sales volume is about $100 million.

• Small Sheep, which operates one of the five largest capacity bedding set plants in China, will complete expansion of a new facility next month that will boost its capacity by 30 percent. Company executives have made several trips to the United States, but Small Sheep has not begun selling the market. It may open a state-side office in 2006.

• Curtain fabric manufacturer Hexing does a small business in the United States, but plans to step up its efforts in 2006 by showing at the April and August New York Markets. By the end of the month, it will complete a new factory that will bring production up to 10 million meters of fabric per year.

• Nantong Bermo Home Textiles, a manufacturer of fabrics, bed sets and bedspreads, plans to add two new sewing plants next year to increase its export business. The United States now accounts for about 20 percent of its exports — mainly bedspreads.

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